• 2023-10-30
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• 5 Comments

Automobile mold processing technology and manufacturing cost analysis

The automobile manufacturing industry is making rapid progress, and the automobile mold has also improved the original quality level. The automobile manufacturing industry includes various processing processes, and if different processes are selected, the cost impact is also different. In mold processing, we should be able to measure the comprehensive production cost and reduce the cost of consumption from an all-round perspective. The various ways and processes of mold processing equipment are analyzed. Comprehensive measurement to reduce costs and obtain the best processing benefits.

From the current situation, the automobile manufacturing industry has expanded the original scale, and the matching mold manufacturing should also improve the quality. Improve the mold processing, orderly deployment of each step of processing, reduce the production cycle. In contrast, all kinds of processing processes will cost. The key point of industry competition is to make the most cost-effective automobile mold. In this regard, only by comprehensively measuring the cost of processing, manufacturing and maintenance can we improve the cost performance, and select a process with the lowest cost and the best comprehensive effectiveness. All kinds of molds have different forms, the production and processing of various automobile molds, the adoption of supporting technology to improve quality and take into account the reduction of cost.

Analyze the manufacturing cost of automotive tooling

When machining components, different processes are adopted for processing. In this case, there are also different costs. If you only consider the quality of the processing but ignore the cost consumption, it is easy to add additional costs. It can be seen that the processing mold must analyze the detailed cost and comprehensively consider all kinds of manufacturing costs. After careful analysis and comprehensive measurement, a certain type of mold process that is most suitable for processing will be selected to obtain better processing benefits.

For example: a car has a lifting window glass, the production of this component necessary injection mold, set a mold two cavities. For dynamic die machining, existing tools can be flexibly selected. In this state, it is necessary to optimize the diversity of processing methods. In the later processing, the push knife or broach can be selected to facilitate processing, but the total amount of the two types of tools is high. By doing so, processing costs will be reduced. As for the moving-die members, the stiffer alloy steel after quenching can be selected to extend the life of the members to the maximum extent. Another example: a large bus is equipped with a specific handle component of the injection mold. The production of this kind of component adopts more complex various processes and consumes a long time. The cavity needs to be processed, which takes a long cycle overall. In this processing, the reinforced groove of 2 mm width and 45 mm depth was measured, which added to the difficulty of selecting the milling cutter in the later stage. For this, the best way to choose should be EDM, but there is no effectiveness. In order to improve the method and reduce the processing cost, the integral finishing electrode was trimmed. Before roughing begins, the most suitable amount of 0.4 mm should be set aside. The chip discharge holes should be blocked to help prevent melting injection materials from entering the holes.

Peroration

Automotive accessories include many types, batch production of these parts should have the best quality, while the cost is low. Only in this way, high-quality spare parts will get a wider market. The automobile mold should be able to improve the accuracy and extend the service life. Ensure low-cost and efficient mold processing, fundamentally maintain the quality of various components of the automobile. In the future practice, we should continue to explore and summarize precious processing experience to improve the current processing technology level.