There are a few cost-effective methods for producing plastic parts:
Injection Molding: For high-volume production, injection molding is often the most economical choice. There's a high initial cost for the mold, but once in place, the cost per unit can be very low, especially for large-scale production runs.
Rotational Molding: This is a cost-effective method for producing large, hollow parts. It's often used for items like tanks, containers, and other large-scale products.
Extrusion Molding: This is an ideal and inexpensive method for producing long, continuous shapes like pipes, tubes, and straws.
Thermoforming: This process heats a plastic sheet until it is malleable, then forms it over a mold using vacuum or pressure. It's often used for packaging, automotive parts, and other products and tends to be more cost-effective for smaller production runs.
3D printing: For prototyping and small-volume production, 3D printing is often the most economical choice. Although the cost per unit is typically higher than other methods, there's little to no initial cost for a mold.
Blow Molding: This is a good and inexpensive option for producing hollow, symmetrical parts like bottles and containers.
Remember that the choice of method depends on factors such as the complexity of the part, the quality required, the production volume, and the type of plastic material used. It may be beneficial to consult with a plastic manufacturing specialist or a molding consultant to get the most cost-effective solution for your specific situation.